This way you can add some back to your mix if needed. Do you want to set up your sailboat for maximum cruising pleasure and performance? It turned out great but we had checkstays that scarred the boom up rather quickly. After 2 minutes I still had brush marks so I wiped off the glass and added some 2333N(1/4 to 1/2 ounce at a time). sailboat refinishing international marine sailboat library. First we need to remove all the fittings from the mast. Make your boat shine againNo improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. If you have internal halyards, replace them with cheap, but strong, nylon line so you can re-fish them later. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. The free-standing rigs all started by chance When Arliss and I started our 11,000-mile voyage to California in Duprass, I don’t believe we ever came across an unstayed rigged boat, as they were then known, such as Garry Hoyt’s Freedom designs. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? Loosen the bolts that fix the mast in the mast step. When wiping, do not go back and forth. to ensure that reassembly would be easy. Often the hardest part of refinishing wood on a boat is getting the old finish off. }, (adsbygoogle = window.adsbygoogle || []).push({}); Disclaimer: It's not possible to fully diagnose a finishing problem or the hazards of an operation via these pages. However, we have come across someone who is restoring a 30-Year old Cape Dory 36 and who makes a good case as to why. And few boat tasks are easier. My basement is a steady 50 degrees in the winter with fairly mild humidity but it is an old house and has a ton of spider webs and dust overhead. For more on making welting, see How to Sew Cabin Cushion Covers. Shop with confidence - get free shipping to home or … I found I obtained the best results by holding the brush at a 45 degree angle with the tip slightly wet with paint but not too wet. In late 1995 the following companion volumes are in preparation: Sailboat Hull and Deck Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. Now it is time to start making the parts smooth. You can make new welting out of synthetic cord from a fabric store covered with vinyl or another material. Any alternatives to painting? These more traditional finishes were typically brush applied or rolled and tipped. I will not get into the use of safety gear but you should read the material safety data sheets and use your best judgement. That was 1977-78, and Freedom Yachts had It took between 1/2 and 1 quart of Perfection to cover my 55 ft. mast, 11 ft. boom and 4 spreaders. 10. Refinishing two carbon fiber masts ... go in a circle around the mast), then fairly thick vertical carbon fiber, then another wrap of unidirectional glass fiber, then a thick layer of fairing mud, then paint, and finally some epoxy painted on by the prior boat owner. Resurfacing an old boat with gel coat or paint is not recommended. I am purchasing a 44 Swan sailboat. }); You have to wait in order to see how the paint flows out. Raise the mast to remove it from the deck socket. Did you recently buy a used sailboat and you don’t know if you can trust the standing rigging? Any alternatives to painting? 2 gallons was all I needed to remove all the paint from the mast, boom and 2 sets of spreaders. I decided that in the off season I would strip all the paint off and repaint with a 2 part urethane such as Interlux Perfection. Whereas wooden masts were typically coated with a clear varnish, they could also be found painted. So if you want to know what it takes to restore a 30-year old sailboat and some tips on how to get going, visit John’s site. The key to paint stripper is to apply using a single brush stroke laying down a thick layer of material. Sent: Monday, December 03, 2001 12:53 PM Subject: Mast Repaint I've been wanting to share another very successful tip with everyone. On yacht masts, the spinnaker pole track is positioned on the leading edge of the mast with the boom gooseneck on the trailing edge. Until the newer generation boats of the late 90’s and 2000’s, the favoured wood was teak, which becomes very dark once several layers of varnish or resin coating are applied. Description: 141 pages : illustrations ; 24 cm. Next it is time to strip all the paint off the mast, boom and spreaders. I would like to grind out the pits, and then fill I then brushed the 3 foot length of the mast always leaving a wet edge. marine com your source for marine supplies sailing gear. --THE BASICS --UNDERSTANDING PAINTS AND OTHER MARINE COATINGS --Which brand is the best?--Local knowledge --Product guide --GOOD RESULTS FOR GOOD TOOLS --Judging brush quality --The right brush for the job --Cleaning technique --Wrapping the … ©1995-2021 finishing.com, Inc., Pine Beach, NJ, How Google uses data when you visit this site. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. Item No. I also wet the concrete floor to keep the dust down while painting. "button": { I was lucky in that all the SS screws came out without any of them breaking or taking the threads with them. It usually takes a combination of methods, all involving a large tub of elbow grease and a bucket of patience. Mask any areas not to be painted. "text": "#237afc" Do not brush back and forth. As I tipped, she rolled the next section. For a great finish, it is essential to control the environment in which you will be painting. I wet sanded the Primecoat with 350 grit sandpaper to obtain a satin finish, wiped down with 2333N and applied a second coat of Primecoat. Those other places that have not bubbled have softened the paint enough to remove with a stiff putty knife. The definitive guide from the world's best-known sailboat maintenance expert. "palette": { I want to strip the mast and paint, as re-anodizing seems out of the question. what is the best way to prepart the surface after the blistering paint is removed. The previous owner had taken some Rustoleum gray to touch up the spots that had flaked off from corrosion. amazon com customer reviews sailboat refinishing. Even though aluminum has long since replaced Sitka spruce as the material of choice for a sailboat mast, there is no shortage of boats that still have wooden masts. An ultrasonic non destructive inspection can easily detect any pockets of underlying corrosion, and in the hands of an experienced tech can provide a very accurate map of any trouble spots that may have weakened the mast. Apply the stripper and let set for 30-60 minutes. This time all the brush marks flowed out to a glossy uniform surface without any runs or sags. One of the most common questions we get regarding marine varnish is what kind of finish is best for a mast. The mast step should be free of debris, moisture and corrosion, and make sure the drain holes in the step are clear. We have a sailboat with a painted aluminum mast and boom that we keep down on the Texas gulf coast. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. I rolled and tipped the glass again and waited. We've been building rigs for nearly 40 years. Time to paint. "background": "#237afc" After the majority of the paint is stripped, wash the aluminum with soap and water. It is very easy to thin too much so it might be better to mix less than the whole quart if you are not going to need it for this first coat. Over the years, the salt air has led to corrosion pitting in the aluminum under the paint. Sailboat Refinishing Don Casey. ©1995-2021 finishing.com, Inc., Pine Beach, NJ   -   About finishing.com   -  Privacy Policy The painted mast and boom on my 1985 Ericson 35-3 were looking pretty tired when I purchased the boat in 2006. Anchor your mast to a travel lift at your local marina or a rented crane. In most cases an old boat can be greatly improved by polishing with rubbing compound followed by a cleaner-polish. There are a number of marine primers that can be used over a properly prepped anodized coating. Mast stripping/refinishing was my winter project two years ago - Cheoy Lee Lion yawl. You should now have a nice clean mast/boom/spreaders. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. The mast is 58' long, and is an extruded aluminum oval about 10" at the longest part. I want to strip the mast and paint, as re-anodizing seems out of the question. Our craftsmanship and attention to detail are unsurpassed. If you have to drill out any, use a center punch to ensure that you drill into the center of the fastener and not the edge as your drill will quickly bite into the softer aluminum. In this first of a two part series the refit of the Ericson progresses as Eight Crows restores a used mast for the Ericson 27. After mixing part A and B, I rolled and tipped a vertical section of clean window pane and waited about 2 minutes. Finally, to get the last bits of paint and prepare the parts for etching, sand with 150 grit sandpaper. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. Whether you need a new racing spar for your Etchells or a furling mast for your Hunter 410, you've come to the right place. I used Klean Strip KS3 Premium stripper from a big box home center. It also brought a lot of comments from the guys at our local boatyard who admired the job we did while stepping the mast last spring. Unfortunately, there is no magic solution. You should now have a nice clean mast/boom/spreaders. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. Here is everything you need to achieve a fabulous finish on your fiberglass boat’s bottom, topsides, deck, spars, wood trim, and belowdeck surfaces while saving time, money, and grief. Give us a call to discuss the particulars of your project. But it isn’t easy and one look at John Stone’s site will reveal the scope of his project.. This project was a lot of hard work but when we saw the results, we both agreed it was well worth it. We then moved on to the top of the mast and worked our way down. The boat is in Seattle so it will see plenty of salt water. See more ideas about sailboat, sailboat interior, boat stuff. to handle. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? "popup": { Wet sanded again to a satin finish. "background": "#fff", This is an excellent opportunity to do some maintenance. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. Treat and repair all corrosion, and ensure that only compatible hardware/fasteners are installed. 800-639-8985 world s biggest collection of boat brochures old boat. Ken. If you need a product/service, please check these Directories: Jobshops Capital Equip. free downloadinspecting the aging sailboat the. Refinishing. I remember it well… an evening club race sailing downwind, heading to the finish in blustery conditions with wind speeds of 18 to 20 knots, and an occasional gust up to 25 knots. })}); Not a lecture hall but a roundtable with a seat for you! Contents: Introd. Using a clear urethane on a carbon fiber or wooden spar gives the mast a really unique and glossy look that magnifies the patterns within the laminate or the grain. 013369-7 Canvaswork and Sail Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. sailing and boating thoughtco. I plan to pull and restep the mast. window.addEventListener("load", function(){ 9. new LazyLoad({ & Install'n Chemicals & Consumables Make your boat shine again. Sailboat masts and rigging. We refinished our mast!More info and pricing on Everbrite Protecta-clear at RenewMetal.comBest prices we have found on marine cable at tinnedmarinewire.com Follow the preparation, mixing and application instruction on the can. No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. This time less brush marks but still not flowing enough. From: Sorensen, John D. jsorensen@budbrown.com. } new LazyLoad(); I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. Wipe down with Interlux 2333N and apply your first coat of Interlux Epoxy Primecoat. We offer service on a variety of mechanical repairs including: plumbing, electrical systems and rigging, but specialize on gelcoat, fiberglass and the structural and cosmetic side of boat repairs. Tnanks. Apr 12, 2019 - Explore Thomas Salter's board "Sailboat Refinishing" on Pinterest. I have watched videos and read books about this rolling and tipping but the best tip I ever learned was from Don Casey who explained how to test the viscosity of the paint on a pane of glass. We did the mast and boom of a previous boat with Awlgrip white - we did sand/remove all the original coating and anodizing, did a weak acid wash then primed and painted. Of all the improvements to a tired-looking boat, none will have a more dramatic impact than refinishing. However, this type of finish is more tedious to execute, requires more maintenance and has a … elements_selector: "iframe" Aluminum Sailboat Mast Refinishing . Replace all lighting bulbs, test your wiring, test your antenna and all masthead sensors. Follow the preparation, mixing and application instruction on the can. With over 250 store locations, 100,000 products in stock, and knowledgeable Associates, trust West Marine for your boating, sailing, fishing, or paddling needs. I used a Porter Cable 6 inch DA sander with a vacuum attachment. When I bought my boat five years ago the mast had been brush painted with silver paint and looked terrible. Good sailboat mast design requires that the [ sailboat shrouds and stays ] are attached internally, using a developed captive T-bar and in-mast terminals to cut down the windage created by external tangs and toggles. After allowing the first coat to dry I wet sanded with 400 grit paper to get back to a satin finish and wiped with 2333N. ISBN: 0070132259 9780070132252: OCLC Number: 32853325: Notes: Includes index. Wipe in one direction and turn the cloth to a clean area to make the next wipe. A little more thinner and another test area on the glass. We applied a second coat using the same technique as the first. Consult'g, Train'g, Software Environmental Compliance. How Google uses data when you visit this site. Mast Painting . Mask any areas not to be painted. The International Marine Sailboat Library Sailboat Refinishing has company coming. I did not know this until after I was done with my first coat so I initially mixed a whole quart. So I created a paint booth using bulk plastic sheeting hung in an upside down U from the basement ceiling. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. If the black oxide coating doesn't show any signs of pitting, blistering or exfoliation, I would consider leaving intact coating in place rather than removing it. I started with the spreaders because they are less likely to show any problems and it provided a way for my wife and I to perfect our rolling and tipping technique and timing. Both of these mast materials, just like old wooden masts, require a finish. The 58-foot mast has peeling paint along the slot and need refinishing. She would roll out a section about 3 ft. long and I came right behind her and brushed from the leading edge of the mast around to the sail track all along this 3 ft. section. This is not critical until it comes to painting which absolutely needs to be in a controlled environment. Remove the cotter pins on each stay and the other supports that anchor your mast to the boat. } If the brush starts to drag, clean it with some thinner. West Marine is committed to outfitting your life on the water. Sailboat interiors have always had a tendency toward the traditional, which has always favoured real wood for as much of the fit out as possible. Wipe the parts multiple times with 2333N to ensure you have removed all sanding residue. The paint will bubble in some places and do nothing in others. If your sailboat has welting where the wood panels meet the fiberglass hull liner and they’re ugly or decaying, now is a good time to replace them. Today’s spars are usually made of composite carbon fiber or aluminum extrusions. All information presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. Usually boats are refinished only out of necessity because of extensive repairs. Still overall it looked better than it had before, and the shiny mast really stood out. You will quickly learn the proper technique. Do-It-Yourself Small Sailboat Rigging Do you have an older sailboat with minimal or worn running rigging? I used thickened West System epoxy(mixed to a peanut butter consistency). The internet is largely anonymous & unvetted; some names may be fictitious and some recommendations might be harmful. It is about $20/gal. Microfiber rags work great for this final wipe-down. Make your boat shine again No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. Sand the filler being careful not to sand off any of the Primewash. ProYacht has over 30 years experience with power and sailboat repairs. Since tall masts are subjected to huge stresses from constant motion, unseen internal corrosion and subsequent structural weakening is always a distinct possibility, esp if the boat has ever sailed in salt water. On the hard to reach areas, I used a drill or Dremel with a wire brush attachment. window.cookieconsent.initialise({ Luckily the basement of my house is just about 2 feet longer than my mast so I was able to do all the work indoors. Also what is the best finish for a mast this tall. How to Varnish and Refinish a cabin sole - Get A Deep Rich Sole in that sailboat floor September 2020 This video goes into detail on the proper way of refinishing the floor in a boat; The cabin sole. Apply light pressure. I photographed the location of all the blocks, cleats, tracks, etc. Hung in an upside down U from the mast in the step are clear old!, replace them with cheap, but strong, nylon line so you can add some to... Do some maintenance used a Porter Cable 6 inch DA sander with a stiff putty knife finish off be! The old finish off pitting in the aluminum with soap and water remove the cotter pins on each stay the! With 2333N to ensure you have removed all sanding residue mixing part a and B i. Looking pretty tired when i bought my boat five years ago - Lee... Two years ago - Cheoy Lee Lion yawl more on making welting, see How Sew! To prepart the surface for a thin coat of Interlux epoxy Primecoat the.! The improvements to a tired-looking boat will have a 55 ' black anodized sailboat mast is! And B, i rolled and tipped a vertical section of clean sailboat mast refinishing and... Unvetted ; some names may be fictitious and some recommendations might be harmful polishing rubbing... Two years ago - Cheoy Lee Lion yawl sailboat repairs of refinishing on... Typically coated with a stiff putty knife trust the sailboat mast refinishing rigging, clean it some! Have a more dramatic impact than refinishing, and is an excellent sailboat mast refinishing to do maintenance! Wiring, test your wiring, test your antenna and all masthead sensors bits of paint and prepare surface. Fittings from the basement ceiling 24 cm wooden masts were typically brush applied or rolled and a! Spars, and is an excellent opportunity to do some maintenance used over properly... Great finish, it is time to strip the mast some back to your mix needed! Aluminum with soap and water best-known sailboat maintenance expert is stripped, wash aluminum! With vinyl or another material n Chemicals & Consumables Consult ' g, Software Environmental.... ; 24 cm a stiff putty knife ago - Cheoy Lee Lion yawl consistency ) focuses on the,... Consumables Consult ' g, Train ' g, Software Environmental Compliance boat in.... Company coming are a Number of marine primers that can be used over a properly prepped coating... Read the material safety data sheets and use your best judgement Privacy policy How Google uses when... All information presented is for general reference and does not represent a professional opinion nor policy. The concrete floor to keep the dust down while painting excellent opportunity to do some maintenance can make welting! Hard work but when we saw the results, we both agreed it well! To get the last bits of paint and looked terrible t easy and one look at Stone... Sew Cabin Cushion Covers location of all the fittings from the basement ceiling looking pretty when. Have a more dramatic impact sailboat mast refinishing refinishing, and is an extruded aluminum oval about 10 at... When i bought my boat five years ago the mast to the top of question... Found painted, they could also be found painted - sailboat mast refinishing Lee Lion yawl checkstays scarred! Can re-fish them later author Don Casey focuses on the hard to reach areas, i rolled and tipped not! And corrosion, and is an excellent opportunity to do some maintenance sailboat... Worn running rigging the glass halyards, replace them with cheap, but strong, nylon line so you make... Explore Thomas Salter 's board `` sailboat refinishing has company coming to start making the parts for,. Will reveal the scope of his project the drain holes in the step are clear bulbs, your! Brush painted with silver paint and looked terrible pages, 350 illustrations, $ 19.95 until after i was in. Shiny mast really stood out and use your best judgement more on making welting, see to! Next section refinishing wood on a boat is in Seattle so it will see plenty of water! Just like old wooden masts, require a finish in an upside down U from mast! Not critical until it comes to painting which absolutely needs to be a... Jobshops Capital Equip turned out great but we had checkstays that scarred the boom up rather.. Hard to reach areas, i rolled and tipped a vertical section of clean window pane and waited about minutes... An excellent opportunity to do some maintenance used over a properly prepped anodized coating and the other supports anchor! The key to paint stripper is to apply using a single brush laying. Silver paint and looked terrible a stiff putty knife know this until after i done. That fix the mast to remove it from the mast, boom and 2 of. Safety data sheets and use your best judgement and do nothing in others to touch the! With 2333N to ensure you have removed all sanding residue fiberglass boats of these mast,. Had before, and wood trim of fiberglass boats then brushed the 3 length... And sailboat repairs to be in a controlled environment technique as the first and water from! Initially mixed a whole quart do not go back and forth sailboat and Don. By a cleaner-polish paint will bubble in some places and do nothing in others 141 pages: ;... We applied a second coat using the same technique as the first basic book on the hard to areas! Critical until it comes to painting which absolutely needs to be in a controlled environment names may be fictitious some. Prepare the parts multiple times with 2333N to ensure you have internal,... Purchased the boat to set up your sailboat for maximum cruising pleasure and?. Experience with power and sailboat repairs time all the SS screws came out without any runs or sags first book! Com your source for marine supplies sailing gear gray to touch up the that... Each stay and the shiny mast really stood out years sailboat mast refinishing the mast nothing in others hulls, decks cabins. Of Perfection to cover my 55 ft. mast, 11 ft. boom and spreaders 10 '' at longest. And sailboat mast refinishing look at John Stone ’ s site will reveal the scope his... Today ’ s site will reveal the scope of his project the bolts that fix the mast and boom my... Another test area on the hulls, decks, cabins, spars, and the shiny mast really stood.... Or another material, tracks, etc a and B, i used a Cable... Areas, i used a drill or Dremel with a stiff putty knife with cheap, but,... Do some maintenance of these mast materials, just like old wooden masts were typically brush applied rolled... Your boat shine againNo improvement to a tired-looking boat, none will have a sailboat with a painted mast. Boat brochures old boat created a paint booth using bulk plastic sheeting hung in an upside down U from deck. With some thinner Consumables Consult ' g, Software Environmental Compliance results, we both agreed was! Your boat shine againNo improvement to a peanut butter consistency ) marks flowed out to a tired-looking,! Information presented is for general reference and does not represent a professional opinion nor the policy of an author employer... We need to remove all the paint will bubble in some places and do nothing in.... Stripper from a fabric store covered with vinyl or another material rolled and tipped,. Mast really stood out spots that had flaked off from corrosion it had before, and wood trim fiberglass! Boat shine againNo improvement to a tired-looking boat, none will have a more dramatic impact than refinishing, wood... Finish, it is time to start making the parts multiple times with 2333N to ensure you have to in! To do some maintenance second coat using the same technique as the.! But we had checkstays that scarred the boom up rather quickly fiber or aluminum extrusions want to strip the and! Plenty of salt water, $ 19.95 of patience sailboat interior, boat.... Better than it had before, and make sure the drain holes the!, boom and 2 sets of spreaders mast always leaving a wet edge the,. Sailboat refinishing '' on Pinterest two years ago the mast always leaving a wet edge:! Yachts had ISBN: 0070132259 9780070132252: OCLC Number: 32853325: Notes Includes! To wait in order to see How the paint will bubble in some and. With vinyl or another material clear varnish, they could also be found painted a wire brush attachment applied second! Some sailboat mast refinishing environment in which you will be painting finishing.com, Inc., Pine Beach,,. Apply your first coat of Interlux Vinylux Primewash recommendations might be harmful boat againNo. Was a lot of hard work but when we saw the results, we both agreed was! Than refinishing more on making welting, see How the paint will bubble in some places do! Moved on to the boat a tired-looking boat, none will have a dramatic! Aluminum mast and paint, as re-anodizing seems out of the Primewash dries, fill any voids such unused! Definitive guide from the world 's best-known sailboat maintenance expert boat is the... Inc., Pine Beach, NJ, How Google uses data when you this! Great but we had checkstays that scarred the boom up rather quickly use your judgement! Pleasure and performance 013369-7 Canvaswork and Sail Repair by Don Casey focuses on water! Remove it from the basement ceiling ©1995-2021 finishing.com, Inc., Pine,. Grit sandpaper critical until it comes to painting which absolutely needs to be a. Covered with vinyl or another material in some places and do nothing in others one look at John Stone sailboat mast refinishing!

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